Factory Toolbox – Contents of All Toolkits

The images are generally provided in .tif format but in some cases are in .jpg format.
It is recommend that the tif images are not used directly in PowerPoint presentations due to their size.
Resizing the images to approximately 400 x 300 pixels and 72 dpi in jpg format is ideal for PowerPoint and
will still provide satisfactory image quality.

A separate folder is provided on this CD with selected image reduced for use in PowerPoint presentations.

An additional folder includes images of 01005 assembly, they are not individually listed.

The images and video clips are all copyright Bob Willis.

01 Resistor and capacitor side views (bw01.tif)
02 Resistor and capacitor side views
03 Resistor on pad surface
04 Resistor on pad surface twisted
05 Capacitor tombstoning
06 Chip resisters in tape
07 Close up of 0201 in tape
08 Close up of 0201 in tape with cover tape peeled back
09 Close up of 0201 chip resistor
010 Side view of 0201 in tape
011 Side view 0f 0201 in tape
012 Close up of 0201 tape
013 Close up of tape
014 Close up of tape
015 Close up of 0201 tape
016 Close up of 0201 tape
017 Close up of resistor in tape
018 Close up of tape no component
019 Close up of tape
020 Close up of tape
021 Chip capacitor on pads
022 Close up of capacitor on pads
023 Close up of resistor on pads
024 Twisted 0201 chip on pads
025 Misplace 0201 on pads
026 Slightly misplaced part on pads
027 Slightly misplaced part on pads
028 Twisted resistor on pads
029 Paste deposit on pads
030 Paste deposit on pads
031 Paste deposit on pads
032 Displaced paste deposit on pads
033 Displaced chip component and paste on pads
034 Slightly displaced chip and paste deposit
035 Misplace chip capacitor and paste
036 Misplaced chip component
037 Chip resistor after placement
038 Flipped and misplaced resistor
039 Misplaced chip and smudged paste
040 Misplaced chip and paste deposit
041 Misplaced part and smudged paste deposit
042 Minor chip misplacement
043 Misplaced chip capacitor
044 Minor chip misplacement
045 Displaced paste deposit
046 Displaced paste deposit
047 0201 solder paste deposit
048 0201 solder paste deposit
49 Minor chip component misplacement
050 Chip capacitor tombstoning
051 0201 chip component tombstoning with solder ball
052 Incomplete reflow of solder paste
053 Incomplete reflow of solder paste
054 Incomplete reflow of solder paste
055 Incomplete reflow of solder paste
056 0210 chip capacitor joints
057 Incomplete reflow of solder paste
058 Tombstoning of 0201 chips and incomplete reflow of paste
059 0201 resistor solder joints
060 Chip capacitor solder joints
061 Chip resistor solder joints
062 Chip resistor on its side after reflow
063 Chip capacitor after reflow
064 Chip capacitor after reflow
065 Chip resistor after reflow
066 Chip capacitor after reflow
067 Chip resistor after reflow
068 0420 capacitor on paste deposit
069 0402 capacitor on paste deposit
070 0402 capacitor on paste deposit
071 X-ray of 0201 chip component and solder ball
072 X-ray of twisted chip component and solder ball
073 X-ray of 0201 chip with via in pad lands showing minor voids
074 X-ray of 0201 tombstone chip one pad incompletely reflowed
075 X-ray of chip with small solder balls
076 X-ray of 0201 with minor voids
077 X-ray of chip with solder balls
078 Rework of 0201 chip resistor
079 Rework of 0201 chip resistor
080 Rework of 0201 chip resistor
081 Reflow of chip component with hot air pencil
082 Lifting 0201 chip with tweezers
083 Lifting 0201 chip with tweezers
084 Reflow of chip with hot air pencil
085 Reflow of chip with hot air pencil
086 X-ray of incompletely reflowed chip component
087 X-ray of incompletely reflowed chip component
088 X-ray of incompletely reflowed chip component
089 X-ray of incompletely reflowed solder paste
090 X-ray of incompletely reflowed solder paste
091 X-ray of incompletely reflowed solder paste
092 X-ray of incompletely reflowed solder paste
093 X-ray of incompletely reflowed solder paste
094 Rework of chip component
095 X-ray of 0201 with incomplete reflow of paste
096 0201 scan of paste deposits Cyberoptics
097 0201 image of paste deposits
098 0201 and 0402 paste deposits
099 0201 scan for height and volume measurement
0100 0201 scan using the Omega-Scan
0101 0201 scan for height and volume measurement
0102 0201 scan using the Omega-Scan
0103 0201 scan using the Omega-Scan on uBGA
0104 0201 scan using the Omega-Scan on uBGA
0105 0201 chip tape feeder from Assembleon
0106 0201 chip tape feeder from Assembleon
0107 0201 chip tape feeder from Assembleon
0108 0201 chip tape feeder from Assembleon
0109 0201 capacitor on Assembleon machine nozzle
0110 0201 capacitor on Assembleon machine nozzle
0111 X-ray of reflowed joints
0112 X-ray of reflowed joints
0113 X-ray of reflowed joints
0114 X-ray of reflowed joints
0115 X-ray of reflowed joints
0116 0201 resist defined pads
0117 0201 pads silver
0118 0201 pads copper OSP
1119 0201 pads copper OSP
0120 Section of 0201 joints
0121 Section of 0201 joints resist defined
0122 Section of 0201 joints
0123 Section of 0201 joints
0124 Section of 0201 joints
0125 Section of 0201 joints
0126 Section of 0201 joints
0127 Section of 0201 joints
0128 Section of 0201 joints
0129 Chip component size comparison to 01005
0130 Chip component size comparison to 01005
0131 Chip component size comparison to 01005
0132 01005 solder joints with lead-free alloy
0133 01005 chip soldered on its side
0134 0210 x-ray images of lead-free joints
0135 0210 x-ray images of lead-free joints
0136 0210 x-ray images of lead-free joints
0137 0210 x-ray images of lead-free joints with solder beads
0138 0210 x-ray images of lead-free joints
0139 0210 x-ray images of lead-free joints with beads

The video clips are produced as .avi clips and can be inserted and run in a PowerPoint presentation.

bw569 Chip capacitor reflow showing realignment
bw570 Misplaced paste and chip reflow and realignment
bw571 Misplaced chip tombstoning
bw572 Movement and reflow of 0201 chip component
bw573 Reflow of 0201 chip component
bw662 Rework of chip resistor flux and remove
bw663 Rework of chip resistor reflow and remove

The images and video clips are all copyright Bob Willis and should not be distributed by any other source.