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Lead-Free Wave Soldering: Process

Lead-Free Wave Soldering: Process

Course Code: SLW

Delivery: LAN, On-line

Audience

A modular interactive multimedia learning program for process engineers, technologists, and senior operators involved in the implementation, operation, and monitoring of lead-free wave soldering assembly processes.


Objectives

Participants successfully completing the course are able to identify and explain:

  • Impact of lead-free materials on the wave soldering process
  • Commonly used alloys, differences in lead-free alloys and tin/lead
  • Reliability concerns, assembly acceptance criteria, cosmetics
  • Flux specifications, VOC vs water-based, clean vs no-clean fluxes
  • Elements of machine set-up for lead-free wave soldering
  • Fluxer requirements, pre-heat configuration for water-based fluxes
  • Benefits and indicators for the use of Nitrogen
  • Lead-free impact on the solder pot, changing over to lead-free
  • Setting up the process, measuring flux application
  • Pre-heat, contact time, alloy temperature range
  • Dual-wave, board-warp, prior processing, cooling considerations
  • Selective soldering technologies to solve special assembly problems
  • On-going monitoring, controlling solder-pot copper levels
  • Build-up and handling of dross, solder pot lead contamination
  • Common defects and indicators, and process adjustments required
Qualification and Certification Testing

LearnTech® training incorporates interactive learning checks throughout the instructional sequences. Certification tests are criterion-referenced and module-based with feedback on every response for enhanced learning. The tests also include a scorebar to provide the learner with continuous status information. Administrative access to dates and scores of tests, certifications, and re-certifications is compliant with ISO quality-standards requirements.

Standard Compliant

This course applies JEDEC Standard JESD97 for Identification of Lead(Pb) Free Assemblies, Components, and Devices.

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Manufacturing training in Lean, ESD, SMT, Electronic Assembly