Video Lean Manufacturing Training Courses

Delivery: DVD Video Format

Available Titles

These courses are intended for all personnel involved in improving workplace organization including managers, operators, technicians, engineers, and trainers. Convenient as an individual learning resource Ideal for instructor-led group presentation Easy to use and designed for audience participation Organized by chapters with discussion questions These video lean manufacturing training courses are perfect for group presentation. Your Instructor can choose to select appropriate material by chapter and pause playback as onscreen questions are asked. This provides an opportunity for group participation and discussion. Comes complete with instructor guide, course evaluation, and a knowledge quiz that allows your instructors to train, test, verify, and certify that students have understood the content.

Sign in to access video course demos

Purchase: You can purchase these Videos individually or as a bundled set.

• For secure automated on-line purchase of these courses:

Or for your best value take advantage of a bundled set of videos. Mix and match from any or all Lean DVD titles and save up to 30%.
Includes the Instructor Bonus materials.

• To contact an ALC Learning Representative: How to Buy
• Download the product brochure.

Course Descriptions

Going Lean: Introduction to Lean Concepts – What is Lean?

Course code: LPLV       DVD Video Format      Length: 33 min

Video Content:

• Advantages of going Lean
• The nine kinds of waste
• Examples of each kind of waste
• Eliminating various kinds of waste
• Attitudes and metrics of Lean
• Traditional organizations
• Obstacles to Lean transformation.

Chapters: Sign in to access video course demos

Included Bonus Instructor Resource Disk With:

• LearnTech ® Video Training Instructor Guide
• LearnTech ® Video Training Course Evaluation Survey
• LearnTech ® Quiz Modifiable student format
• LearnTech ® Quiz Instructor Answer and Scoring Key

For secure automated on-line purchase of this Lean video course: Buy now online $399 USD

Contact an ALC Learning Representative: How to Buy

Going Lean: Introduction to Lean Concepts – The Lean System

Course code: LPSV       DVD Video Format      Length: 27 min

Video Content:

• Lean as a total system
• Objections to Lean
• Mapping the value stream across the system
• Some Lean tools in the toolset
• Barriers to becoming a truly Lean organization
• Developing a new approach
• Time necessary to transition
• Lean as a journey not a destination

Chapters: Sign in to access video course demos

Included Bonus Instructor Resource Disk With:

• LearnTech ® Video Training Instructor Guide
• LearnTech ® Video Training Course Evaluation Survey
• LearnTech ® Quiz Modifiable student format
• LearnTech ® Quiz Instructor Answer and Scoring Key

For secure automated on-line purchase of this Lean video course: Buy now online $399 USD

Contact an ALC Learning Representative: How to Buy

Going Lean: Introduction to Lean Tools – Planning and Stabilizing

Course code: LTPV       DVD Video Format      Length: 42 min

Video Content:

• Lean as a total system
• The phases of Lean
• Planning and Assessment
• Value Stream Mapping
• Hoshin
• Plan Do Check Act
• A3
• Kaizen
• Stability
• 5S
• Visual Controls
• Standardized work
• Total Productive Maintenance
• Poke Yoke

Chapters: Sign in to access video course demos

Included Bonus Instructor Resource Disk With:

• LearnTech ® Video Training Instructor Guide
• LearnTech ® Video Training Course Evaluation Survey
• LearnTech ® Quiz Modifiable student format
• LearnTech ® Quiz Instructor Answer and Scoring Key

For secure automated on-line purchase of this Lean video course: Buy now online $399 USD

Contact an ALC Learning Representative: How to Buy

Going Lean: Introduction to Lean Tools – Achieving Flow

Course code: LTAV       DVD Video Format      Length: 33 min

Video Content:

• Continuous Flow
• Kanban, Point of Use
• Work Station Design
• Cellular Flow
• Synchronous Flow
• Multiple Value Streams
• Batch Size Reduction
• Quick Changeover, SMED
• TAKT-based Production
• Supermarkets
• Factory Floor Layout
• Production Leveling
• Pull Systems, Heijunka
• Every Product Every Day, Make to Order

Chapters: Sign in to access video course demos

Included Bonus Instructor Resource Disk With:

• LearnTech ® Video Training Instructor Guide
• LearnTech ® Video Training Course Evaluation Survey
• LearnTech ® Quiz Modifiable student format
• LearnTech ® Quiz Instructor Answer and Scoring Key

For secure automated on-line purchase of this Lean video course: Buy now online $399 USD

Contact an ALC Learning Representative: How to Buy

Going Lean: 5S Workplace Organization

Course code: LFSV       DVD Video Format      Length: 43 min

Video Content:

• Origin, structure, and benefits of 5S.
• The sorting process.
• The "red-tag" method.
• Processes to improve access to materials and equipment.
• The role of cleaning.
• The creation and use of procedures, practices, policies, and job aids.
• The roles and functions of management and team members to the 5S process.

Chapters: Sign in to access video course demos

Included Bonus Instructor Resource Disk With:

• LearnTech ® Video Training Instructor Guide
• LearnTech ® Video Training Course Evaluation Survey
• LearnTech ® Quiz Modifiable student format
• LearnTech ® Quiz Instructor Answer and Scoring Key

For secure automated on-line purchase of this Lean video course: Buy now online $399 USD

Contact an ALC Learning Representative: How to Buy

Going Lean: Visual Controls

Course code: LVCV       DVD Video Format      Length: 31 min

Video Content:

• The work area as self-explaining, self-regulating, and continuously improving.
• Use of visual methods for object and facility control, including safety controls.
• Floor and wall markings, use of colour, labels, tags, signage, physical layout.
• Schedule boards, problem reporting, work load plans, ahead and behind charts.
• The purpose and use of quality alert sheets, in-process inspection, SPC charts.
• The role of quality awards vs. quality control charts.
• Shadowboards and colour coding, signals for equipment status and monitoring.
• The role of the team in managing production and team performance.
• Small group activity (SGA), counter measure boards, cross-training matrices.

Chapters: Sign in to access video course demos

Included Bonus Instructor Resource Disk With:

• LearnTech ® Video Training Instructor Guide
• LearnTech ® Video Training Course Evaluation Survey
• LearnTech ® Quiz Modifiable student format
• LearnTech ® Quiz Instructor Answer and Scoring Key

For secure automated on-line purchase of this Lean video course: Buy now online $399 USD

Contact an ALC Learning Representative: How to Buy

Going Lean: Quick Changeover

Course code: LQCV       DVD Video Format      Length: 46 min

Video Content:

• Changeover as a process
• Setup reduction, SMED, and OTED
• Changeover time and overall process time
• SMED and OTED as possible and practical for most industries
• Steps in the Quick Changeover setup reduction improvement process
• How to streamline internal setup elements
• How to streamline external setup activities
• Continuously improving Quick Changeover
• Eliminate search-and-find for setup reduction
• Standardize settings to eliminate trial and error
• The value of using checklists
• How to implement a new changeover process
• How Quick Changeover goals are established for each process
• Monitoring and continuous improvement for setup reduction

Chapters: Sign in to access video course demos

Included Bonus Instructor Resource Disk With:

• LearnTech ® Video Training Instructor Guide
• LearnTech ® Video Training Course Evaluation Survey
• LearnTech ® Quiz Modifiable student format
• LearnTech ® Quiz Instructor Answer and Scoring Key

For secure automated on-line purchase of this Lean video course: Buy now online $399 USD

Contact an ALC Learning Representative: How to Buy

Going Lean: Total Productive Maintenance

Course code: LPMV       DVD Video Format      Length: 60 min

Video Content:

• TPM as a part of the Lean Production System
• Waste and loss due to equipment problems
• Periodic, predictive, corrective, and preventive maintenance
• TPM metrics: loading, availability, performance, quality, TEEP, OEE
• The Six Big Losses
• Individual and team roles in TPM, Operator, Equipment Tech, Engineer
• The Five Pillars of Total Productive maintenance:
• Focused Equipment Improvement
• Autonomous Maintenance
• Planned Maintenance
• Skills Development
• Maintenance Reliability
• The impact of TPM on competitive performance

Chapters: Sign in to access video course demos

Included Bonus Instructor Resource Disk With:

• LearnTech ® Video Training Instructor Guide
• LearnTech ® Video Training Course Evaluation Survey
• LearnTech ® Quiz Modifiable student format
• LearnTech ® Quiz Instructor Answer and Scoring Key

For secure automated on-line purchase of this Lean video course: Buy now online $399 USD

Contact an ALC Learning Representative: How to Buy

eLearning versions

Content of these Lean Manufacturing video training courses is also available in our acclaimed LearnTech ® eLearning-format that features:

• Automated registration, tracking, testing, certification – for reduced administration time
• Flexible online access -"always available" 24x7 across shifts, departments, locations
• Latest video and interactive multimedia technology – for interest, involvement and fun
• Self-paced delivery – that improves the efficiency and effectiveness of learning
• Individual on-demand training – no waiting for the class schedule
• Reduced language barriers for students – with other languages available
• Shorter student away-from-work training time – that lowers training costs significantly
• Reduced demand on your expert resources to deliver instruction on "the basics"
• Compliance with ISO and industry standards for training and qualification records
• Standardized training - consistent, accurate reliable content every time
• Convenient easy to use training - point and click to learn, it's that simple