Going Lean: Introduction to Lean Tools

Course Code: LTO
Delivery: Online
Languages: English, Chinese

Lean is a systematic approach to identifying and eliminating non-value-added activities, and is focused on customer demand and customer value. Those working in a lean production system need to understand the Lean tools that are available and recognize how they are used to address specific issues within the total system. The course provides a brief overview of the Lean tools used for planning, stability, continuous flow, synchronous flow and production leveling.

Audience:

Introduction to Lean Tools is an interactive, multimedia, eLearning training program. It is intended for managers, operators, technicians, engineers, and trainers who work in, or are transitioning to, a Lean production environment.

Objectives:

Participants successfully completing the program will be able to:

  • Understand Lean as a total system
  • Describe the phases of lean
  • Describe planning, assessment, and Value Stream Mapping
  • Understand Hoshin, PDCA, A3, Kaizen, Stability, 5S, Visual Controls, Standardized work
  • Describe Total Productive Maintenance, Poke Yoke, Continuous Flow, Kanban, Point of Use
  • Explain Work Station Design, Cellular Flow, Synchronous Flow, Multiple Value Streams
  • Describe Batch Size Reduction, Quick Changeover, SMED, TAKT-based Production, Supermarkets, Factory Floor Layout
  • Explain Production Leveling, Pull systems, Heijunka, Every Product Every Day, Make to Order

Qualification and Certification Testing

LearnTech® certification training incorporates interactive learning checks throughout the instructional sequences. Certification tests are criterion-referenced and module-based with feedback on every response for enhanced learning. Administrative access to dates and scores of tests, certifications, and re-certifications is compliant with ISO quality-standards training requirements.

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